中国农业科技导报 ›› 2019, Vol. 21 ›› Issue (8): 82-89.DOI: 10.13304/j.nykjdb.2018.0566

• 智慧农业 农机装备 • 上一篇    下一篇

方捆苜蓿热风循环干燥工艺实验研究

李海龙1,车刚1*,万霖1,李媛媛1,汪杨2,李宇飞1   

  1. 1.黑龙江八一农垦大学工程学院, 农业机械化工程重点实验室, 黑龙江 大庆 163319;2.黑龙江省红五月农场第二管理区, 黑龙江 黑河 161446
  • 收稿日期:2018-09-19 出版日期:2019-08-15 发布日期:2018-11-09
  • 通讯作者: *通信作者:车刚,教授,博士生导师,主要从事典型农产品节能干燥与智能农机装备研究。E-mail:Chegang180@126.com
  • 作者简介:李海龙,硕士研究生,主要从事典型农产品节能干燥与智能农机装备研究。E-mail:petterlee3@qq.com。
  • 基金资助:
    黑龙江省应用技术研究与开发计划项目(GA15G402);黑龙江省骨干教师计划项目(50402990613);农业机械化工程重点实验室开放课题项目(2017-2020)资助。

Bundle Alfalfa Experimental Study on Hot Air Circulation Drying Process

LI Hailong1, CHE Gang 1*, WAN Lin1, LI Yuanyuan1, WANG Yang2, LI Yufei1   

  1. 1.College of Engineering, Heilongjiang Bayi Agricultural University, Heilongjiang Daqing 163319; 2.Machinery Branch, Heilongjiang Red May Farm Machinery, Heilongjiang Heihe 164446, China
  • Received:2018-09-19 Online:2019-08-15 Published:2018-11-09

摘要: 针对北方苜蓿(alfalfa)二茬收获量大且与雨季相遇,易出现干燥不及时导致贮藏过程品质变差问题,使用热风循环干燥技术,可克服方捆苜蓿热风干燥过程成本高、效率低、品质下降的技术瓶颈。结合热风循环干燥特性和捡拾打捆工艺,研究苜蓿草捆合理干燥工艺参数。利用5HY-Ⅱ热风实验台配合温湿度传感器检测方捆中各点温湿度状况,研究方捆内温度、水分传递规律。以苜蓿外观品质和单位能耗为评价指标,利用正交实验设计方法,确定高水分苜蓿方草捆干燥工艺参数。结果表明,得到的方捆苜蓿干燥实验特性曲线分为预热阶段、等速干燥阶段、稳定阶段。依据色泽和气味的感官评价为评价指标发现方捆长度和干燥温度与感官评价指标作用显著,且成负相关;依据单位能耗作为评价指标得出方捆长度和密度与单位能耗指标作用显著,且成负相关。使用Neuro shell结合实经济效益进行神经元网络预测分析,得出热风循环干燥工艺最佳参数组合,即:草捆长度285.7 mm,密度238.38 kg/m3,干燥温度60.48℃,风速1.73 m/s,耗能0.203 kJ/kg H2O。该预测干燥工艺研究可为人工辅助干燥贮藏苜蓿草捆作指导。

关键词: 方捆干燥, 水分传递, 降水速率, 神经元网络, 干燥工艺, 感官品质

Abstract: Because the large harvest of second crop of alfalfa in the north and the meeting with the rainy season, the quality of storage process become worse due to the lack of drying time. The heat-air circulate drying technology can overcome the technical bottleneck of high cost, low efficiency and degraded quality of the bundle drying process. Combined with the heat-air circulate drying characteristics and the picking and bundling technology, this paper studied the reasonable drying technology parameters of the alfalfa bundles. The 5HY-Ⅱ heat-air test bench was used with the temperature and humidity sensor to detect the temperature and humidity of each point in the bundle to explore the temperature and moisture transfer rules in the bundles. Taking the appearance quality and unit energy consumption of the alfalfa as the evaluation index, the orthogonal test design method was used to determine the drying technology parameters of the high moisture alfalfa bundles. The test results indicated that the obtained experimental characteristics of the square bundle drying experiment are divided into preheating stage, constant speed drying stage and stable stage. According to the sensory evaluation of color and odor, the evaluation of the bundle length and the drying temperature and the sensory evaluation index were significant and negatively correlated. According to the unit energy consumption as the evaluation index, the length and density of the bundles had significant effects on the unit energy consumption index and were negatively correlated. Using the Neuro shell combined with the real economic benefit to predict the neural network, the optimal combination of parameters for the heat-air circulate drying technology was obtained, namely: the bundle length was 285.7 mm, the drying process parameter density was 238.38 kg/m3, the drying temperature was 60.48°C, the air velocity was 1.73 m/s, and the energy consumption was 0.203 kJ/kg H2O. The study of the predicted drying technology could be used as a guide for artificially assisted dry storage of alfalfa bundles.

Key words: bundle drying, moisture transfer, neural network, precipitation rate, drying technology, sensory quality