中国农业科技导报 ›› 2019, Vol. 21 ›› Issue (12): 94-101.DOI: 10.13304/j.nykjdb.2018.0637

• 智慧农业 农机装备 • 上一篇    下一篇

基于大数据的叶丝干燥过程内在规律挖掘

唐军,何邦华,唐丽,温亚东,陈文,付亮,周冰*   

  1. 云南中烟工业有限责任公司技术中心, 昆明 650231
  • 收稿日期:2018-10-26 出版日期:2019-12-15 发布日期:2018-11-21
  • 通讯作者: *通信作者 周冰 E-mail: zhoubingshan@126.com
  • 作者简介:唐军 E-mail: juntang2013@163.com;
  • 基金资助:
    云南中烟工业有限责任公司科技计划项目(2015CP02);烟草行业卷烟工艺与装备研究重点实验室2017年开放课题(2017GYSYS04)。

Mining Inherent Law of Cut Tobacco Drying Process Based on Large Data

TANG Jun, HE Banghua, TANG Li, WEN Yadong, CHEN Wen, FU Liang, ZHOU Bing*   

  • Received:2018-10-26 Online:2019-12-15 Published:2018-11-21

摘要: 为挖掘卷烟生产过程数据的潜在价值和规律,采用大数据分析方法,对2017年叶丝干燥工序生产数据进行挖掘与分析,着重分析了重点质量指标和工艺参数的稳定性,及工艺参数与质量指标的内在关系。结果表明:①重点质量指标稳定性控制水平从高到低的顺序为冷却出口含水率≥出口温度≥出口含水率,其中6月份波动较大;②重点工艺参数稳定性控制水平从高到低的顺序为I区筒壁温度≥热风温度≥II区筒壁温度,其中II区筒壁温度的波动主要是反馈控制模式所造成的;③冷却出口含水率与负压、I区筒壁温度、I区筒壁蒸汽阀门开度具有较强的正相关关系,与叶丝增温增湿膨胀单元蒸汽流量、SX蒸汽阀门开度和II区筒壁温度、II区筒壁蒸汽阀门开度、排潮阀门开度具有较强的负相关性;④出口温度与所考察的各工艺参数之间均无明显的相关性;⑤建立了叶丝干燥冷却出口含水率预测模型,具有较好的预测精度。可以预见,大数据分析方法将在烟草工艺领域中具有较好的应用前景。

关键词: 大数据, 叶丝干燥, 内在规律, 数据挖掘, 预测模型

Abstract: In order to mine and analyze potential values and rules of the data of cigarette production process, the production data of cut tobacco drying process were excavated and analyzed based on the analytic technology and method of large data. The stabilities of the key quality indexes and process parameters of cut tobacco drying process were mostly analyzed, and the internal relationship between quality indexes and process parameters as well. Results showed that: ① The stability control level of key quality indexes was determined as from high to low, discharge moisture content after cooling≥discharge temperature≥discharge moisture content, and there was great fluctuation in June. ② The stability control level of key process parameters was determined as from high to low, wall temperature of I area≥hot air temperature≥wall temperature of II area, and the fluctuation of wall temperature of II area was mainly caused by feedback control mode. ③ There were strong positive correlations between the discharge moisture content after cooling and negative pressure, wall temperature of I area, steam valve opening of I area, and strong negative correlations between the discharge moisture content after cooling and the steam flow of expansion unit, steam valve opening of SX, wall temperature of II area, steam valve opening of II area, opening of moisture exhaust valve. ④ There were no obvious correlation between discharge temperature and these process parameters considered in present study. ⑤ The prediction model of discharge moisture content after cooling was established, which had good prediction accuracy. It could be predicted that the large data analysis method would have a good application prospect in tobacco technology field.

Key words: large data, cut tobacco drying, inherent law, data mining, prediction model