中国农业科技导报 ›› 2019, Vol. 21 ›› Issue (7): 70-81.DOI: 10.13304/j.nykjdb.2018.0794

• 智慧农业 农机装备 • 上一篇    下一篇

基于EDEM的油菜移栽成穴装置作业性能仿真与试验研究

向伟1,2,吴明亮1*,吕江南2,马兰2,全伟1,刘佳杰2,肖乐3   

  1. 1.湖南农业大学工学院, 长沙 410128; 2.中国农业科学院麻类研究所, 长沙 410205; 3.浙江金鹰特种纺纱有限公司, 浙江 嘉兴 314000
  • 收稿日期:2018-12-30 出版日期:2019-07-15 发布日期:2019-02-18
  • 通讯作者: *通信作者:吴明亮,教授,博士生导师,主要从事农业机械研究。E-mail:mlwu@hunau.edu.cn
  • 作者简介:向伟,助理研究员,博士,主要从事农业机械创新设计研究。E-mail:xwxblg@163.com。
  • 基金资助:
    “十二五”国家科技支撑计划项目(2014BAD11B03);湖南省科技厅重点项目(2017NK2131);国家麻类产业技术体系项目(CARS-16-E21);中国农业科学院科技创新工程项目(CAAS-ASTIP-2017-IBFC06)资助。

Simulation and Experiment on Hole-forming Performance of Hole-forming Mechanism for Rape Seedling Transplanting Based on EDEM

XIANG Wei1,2, WU Mingliang1*, LYU Jiangnan2, MA Lan2, QUAN Wei1, LIU Jiajie2, XIAO Le3   

  1. 1.College of Engineering, Hunan Agricultural University, Changsha 410128; 2.Institute of Bast Fiber Crops, Chinese Academy of Agricultural Sciences, Changsha 410205; 3.Zhejiang Golden Eagle Special Spinning Co., Ltd., Zhejiang Jiaxing 314000, China
  • Received:2018-12-30 Online:2019-07-15 Published:2019-02-18

摘要: 为提高油菜移栽成穴装置作业性能,成型更优参数的栽植穴,采用模拟仿真和土槽试验相结合的方法研究成穴作业性能,优化成穴装置作业参数。运用EDEM软件仿真生成土壤与成穴装置,以栽植穴开口纵长和有效深度为响应值,结合响应面法Box-Behnken试验设计,模拟研究不同作业参数下的成穴效果,完成参数寻优。得出作业参数最优组合:穴刺直径35 mm、锥尖倒角64°、入土深度68 mm。土槽试验和仿真试验对比结果表明,开口纵长和有效深度平均相对误差分别为4.0%和5.68%,最优参数下土槽试验中栽植穴的有效深度47.2 mm、开口纵长84.4 mm。该研究优化了成穴装置作业参数,提高成穴作业效果,为今后的成穴机构与土壤相互作用关系的研究提供技术支持。

关键词: 成穴装置, 栽植穴, 油菜移栽, 离散元, 参数优化, 性能仿真

Abstract: In order to improve the working performance of the hole-forming mechanism for rape seedling transplanting and to shape the planting holes with better parameters, the operation performance of the pure rolling hole forming mechanism and the optimization of relevant parameters were studied by combining the simulation and the soil slot test. The EDEM was used to simulate the soil test and generate the model of pore-forming mechanism. The vertical length and effective depth of the opening were taken as the response, and then the performance of pore-forming under different hole diameters, cone chamfer and depths of penetration were researched. Based on the response surface method, the parameters of the hole-forming mechanism were optimized, and the Box-Behnken test of Design-expert software was used to design and execute the agent model. The optimization parameters of Design-expert software produced the optimal solutions: the hole diameter was 35 mm, the chamfer angle was 64 °, and the depth of soil entry was 68 mm. The simulation and soil-bin test results showed that the average relative error of the length of the openings was only 4.0%, the average relative error of the effective depth was 5.68%, the predicted values of vertical length and effective depth of the optimal opening were 87.9 mm and 48.1 mm, respectively. Under the optimal parameter set, the effective depth was 47.2 mm and the length of the opening was 84.4 mm. This study optimized the operating parameters of the cavitation device and improved the cavitation effect, which provided reference for research on the interaction between the cavitation mechanism and soil.

Key words: hole-forming machine, planting hole, rape seedling transplanting, discrete element simulation, parameter optimization, performance simulation