Journal of Agricultural Science and Technology ›› 2025, Vol. 27 ›› Issue (2): 99-107.DOI: 10.13304/j.nykjdb.2024.0351
• INTELLIGENT AGRICULTURE & AGRICULTURAL MACHINERY • Previous Articles Next Articles
Received:
2024-04-30
Accepted:
2024-08-25
Online:
2025-02-15
Published:
2025-02-14
Contact:
Lazhen QUAN
通讯作者:
全腊珍
作者简介:
胡跃腾 E-mail:1006746543@qq.com;
基金资助:
CLC Number:
Yueteng HU, Lazhen QUAN. Design and Testing of Film Picking Device for Southern Farmland Residual Film Picking Machine[J]. Journal of Agricultural Science and Technology, 2025, 27(2): 99-107.
胡跃腾, 全腊珍. 南方农田残膜捡拾机捡膜装置的设计及试验[J]. 中国农业科技导报, 2025, 27(2): 99-107.
Fig. 1 Shaft side structure of residual film picking machineNote:1—Rack; 2—Gearbox; 3—Bent toothed membrane roller for topsoil layer; 4—Loosening and rotary tillage blade set; 5—Vertical membrane tying teeth group in deep soil layers; 6—Cam mechanism; 7—The first chain transmission mechanism; 8—The second chain transmission mechanism; 9— The third chain transmission mechanism.
参数Parameter | 数值Value |
---|---|
尺寸(长×宽×高) Size (length × width × height)/mm | 1 180×1 280×242 |
结构质量 Structural quality/kg | 225 |
配套动力 Supporting power/kW | 70 |
作业速度 Operating speed/(km·h-1) | 2~8 |
作业幅宽 Operating width/mm | 1 200 |
综合回收率 Comprehensive recovery rate/% | 81 |
Table 2 Main technical parameters of film recovery machine
参数Parameter | 数值Value |
---|---|
尺寸(长×宽×高) Size (length × width × height)/mm | 1 180×1 280×242 |
结构质量 Structural quality/kg | 225 |
配套动力 Supporting power/kW | 70 |
作业速度 Operating speed/(km·h-1) | 2~8 |
作业幅宽 Operating width/mm | 1 200 |
综合回收率 Comprehensive recovery rate/% | 81 |
参数Parameter | 数值Value |
---|---|
密度 Density ρ/(t∙m-3) | 7.85×10-9 |
弹性模量 Elastic modulus/MPa | 2.1×10-5 |
泊松比 Poisson’s ratio | 0.29 |
屈服强度 Yield strength/MPa | 690 |
许用应力 Allowable stress/MPa | 690/1.34≈515 |
Table 3 Material characteristic parameters of Q690 steel
参数Parameter | 数值Value |
---|---|
密度 Density ρ/(t∙m-3) | 7.85×10-9 |
弹性模量 Elastic modulus/MPa | 2.1×10-5 |
泊松比 Poisson’s ratio | 0.29 |
屈服强度 Yield strength/MPa | 690 |
许用应力 Allowable stress/MPa | 690/1.34≈515 |
特性Characterics | 残膜1 Film 1 | 残膜2 Film 2 | ||||
---|---|---|---|---|---|---|
膜厚 Thickness/mm | 0.010 | 0.006 | ||||
初始长度 Initial length/mm | 100 | 100 | 100 | 100 | 100 | 100 |
拉断长度 Break length/mm | 208 | 194 | 190 | 163 | 179 | 159 |
最大拉断力 Maximum tensile strength/N | 0.27 | 0.23 | 0.19 | 0.40 | 0.45 | 0.39 |
延展率 Extension rate/% | 108 | 94 | 90 | 63 | 79 | 59 |
Table 4 Characterics of residual film
特性Characterics | 残膜1 Film 1 | 残膜2 Film 2 | ||||
---|---|---|---|---|---|---|
膜厚 Thickness/mm | 0.010 | 0.006 | ||||
初始长度 Initial length/mm | 100 | 100 | 100 | 100 | 100 | 100 |
拉断长度 Break length/mm | 208 | 194 | 190 | 163 | 179 | 159 |
最大拉断力 Maximum tensile strength/N | 0.27 | 0.23 | 0.19 | 0.40 | 0.45 | 0.39 |
延展率 Extension rate/% | 108 | 94 | 90 | 63 | 79 | 59 |
序号 Number | A:入土深度 Deepth into soil/mm | B:行走速度 Walking speed/(km·h-1) | C:输出转速 Output speed/(r·min-1) | Y:捡拾率 Pickup rate/% |
---|---|---|---|---|
1 | 20 | 3 | 150 | 80.2 |
2 | 20 | 5 | 300 | 81.8 |
3 | 20 | 7 | 450 | 79.9 |
4 | 30 | 5 | 450 | 85.9 |
5 | 30 | 7 | 150 | 79.0 |
6 | 30 | 3 | 300 | 81.2 |
7 | 40 | 7 | 300 | 82.3 |
8 | 40 | 3 | 450 | 85.0 |
9 | 40 | 5 | 150 | 80.9 |
Table 5 Orthogonal test results
序号 Number | A:入土深度 Deepth into soil/mm | B:行走速度 Walking speed/(km·h-1) | C:输出转速 Output speed/(r·min-1) | Y:捡拾率 Pickup rate/% |
---|---|---|---|---|
1 | 20 | 3 | 150 | 80.2 |
2 | 20 | 5 | 300 | 81.8 |
3 | 20 | 7 | 450 | 79.9 |
4 | 30 | 5 | 450 | 85.9 |
5 | 30 | 7 | 150 | 79.0 |
6 | 30 | 3 | 300 | 81.2 |
7 | 40 | 7 | 300 | 82.3 |
8 | 40 | 3 | 450 | 85.0 |
9 | 40 | 5 | 150 | 80.9 |
参数 Parameter | A:入土深度 Deepth into soil | B:行走速度 Walking speed | C:输出转速 Output speed |
---|---|---|---|
K1 | 242.91 | 237.33 | 241.07 |
K2 | 248.22 | 249.62 | 246.33 |
K3 | 247.02 | 240.31 | 249.86 |
k1 | 80.97 | 79.11 | 80.35 |
k2 | 82.73 | 83.21 | 82.11 |
k3 | 82.34 | 80.10 | 83.28 |
极差R | 5.31 | 12.29 | 8.79 |
因素顺序 Factor ranking | B>C>A | ||
较优方案 Optimal solution | A2,B2,C3 |
Table 6 Range analysis of test results
参数 Parameter | A:入土深度 Deepth into soil | B:行走速度 Walking speed | C:输出转速 Output speed |
---|---|---|---|
K1 | 242.91 | 237.33 | 241.07 |
K2 | 248.22 | 249.62 | 246.33 |
K3 | 247.02 | 240.31 | 249.86 |
k1 | 80.97 | 79.11 | 80.35 |
k2 | 82.73 | 83.21 | 82.11 |
k3 | 82.34 | 80.10 | 83.28 |
极差R | 5.31 | 12.29 | 8.79 |
因素顺序 Factor ranking | B>C>A | ||
较优方案 Optimal solution | A2,B2,C3 |
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